Packaging Design and Production

Expert Packaging Solutions,
Optimal Protection for Your Products

Crestec packaging design is based on the core principles of protecting products, eliminating inefficiencies in transportation, enabling efficient on-site assembly, and user-friendliness. Our dedicated packaging designers optimize space down to the millimeter, leveraging objective testing data to deliver ideal solutions that satisfy the necessary safety, cost, and sustainability parameters.

3 Reasons Clients Continue to Choose Us

Optimized space and cost performance designed by packaging professionals

Space is the true driver of transportation costs. Our dedicated packaging designers optimize dimensions down to the millimeter, eliminating wasted space to maximize pallet and container load capacity and reduce transportation expenses.

Proper Packaging Comes from Professional Design Principles

Optimal material procurement and versatile manufacturing capabilities

From sourcing and procuring the optimal materials anywhere in the world to designing and manufacturing a wide variety of packaging products, we deliver end-to-end support through our global network of proprietary facilities and suppliers.

Optimal Procurement and a Versatile Manufacturing Network to Meet Diverse Needs

Data-Driven Quality Assurance and Environmental Responsibility

We perform transportation simulations using specialized testing equipment to evaluate and verify the performance of packaging materials based on objective data. We also propose eco-friendly, optimized packaging solutions that help clients eliminate plastics and transition toward sustainable, circular materials.

Trusted Quality Backed by Test Data Earth-Friendly Packaging Design that Pursues Sustainability and Reduced Environmental Impact

Strong Support Through Technology and Infrastructure

Proper Packaging Comes from Professional Design Principles

Our dedicated packaging engineers use their expertise in structural design to optimize packaging down to the millimeter through precise calculations, completely eliminating the costly inefficiency of shipping excess void space.

Additionally, by refining packaging specifications to suit the local shipping environment, we eliminate over-engineering and wasted space, balancing reliable product protection with significant shipping cost optimization. We also deliver practical, streamlined packaging designs that directly address ease of on-site assembly and manufacturing efficiency.

Optimal Procurement and a Versatile Manufacturing Network to Meet Diverse Needs

We make full use of our global network to procure optimal local materials near your production hubs for exceptional QCD (Quality, Cost, and Delivery). By carefully selecting widely available materials that ensure a stable local supply, we are able to secure smooth, uninterrupted production operations.

Procured materials are used to meticulously design and manufacture functional, custom-engineered packaging built for reliable product protection. To meet required performance and safety standards for packaging like outer cartons, presentation boxes, and internal cushioning, our domestic and international facilities work in close sync with vetted suppliers. We make sure that every component is produced strictly according to blueprint specifications by sharing design data and quality standards across all sites.

Furthermore, we go beyond simply delivering finished packaging materials to provide comprehensive fulfillment services utilizing our domestic and international facilities as operational hubs.

Fulfillment Services

Trusted Quality Backed by Test Data

We eliminate the uncertainty surrounding overseas production and transitioning to local materials by backing every decision with objective data. As physical evaluations for product protection, we conduct real-world transit simulations, including drop, vibration, and compression strength tests using specialized equipment at our in-house and partner testing facilities. Additionally, to evaluate environmental safety and chemical compliance, we perform XRF (X-ray fluorescence) screening and can provide formal verification reports (certifying the absence of hazardous substances) through advanced precision analysis using GC-MS, ICP, and UV-Vis as required.

Compression Testing Equipment

Measures box strength and load resistance to determine how much pressure the packaging can withstand.

Drop Testing Equipment

Tests the protective cushioning and the durability of the packaging materials under impact.

XRF Testing Equipment

Checks packaging materials for harmful chemicals and measures levels of substances restricted under RoHS rules.

*Available testing equipment varies by location. Please contact us for details regarding the specific testing capabilities of each facility.

Earth-Friendly Packaging Design that Pursues Sustainability and Reduced Environmental Impact

With our proven track record and deep material expertise, we offer appropriate packaging solutions that balance high quality with environmental sustainability.

We will assist your transition toward plastic-free and circular materials while ensuring all required protection standards are met.

  • We actively incorporate corrugated cushioning and molded pulp in our designs. We use locally sourced materials to eliminate plastics while simultaneously reducing the environmental impact during shipment.
  • We can provide ICP analytical data for packaging materials to certify the absence of hazardous substances. These reports can be used as official documentation to verify compliance with your green procurement guidelines.
  • Crestec has achieved ISO 14001 certification, primarily at our printing and manufacturing sites. We actively pursue global sustainability through rigorous management in line with international standards.

Packaging Design & Manufacturing Experience

Primary Product Categories

Design & Manufacturing
  • Outer boxes

  • Presentation boxes

  • Individual packaging

  • Cushioning materials

  • Retention packaging

  • Assembled spacers

  • Molded pulp

  • Vacuum forming

Primary Materials
  • Paper

  • Corrugated boxes

  • Styrofoam

  • Urethane foam

  • Air cushioning

  • Plastic

  • Bioplastic

Printing Methods
  • Offset printing (UV compatible)

  • Digital printing

  • Flexographic printing

*All of these items can be manufactured and delivered in your desired location, both domestic and internationally. We can flexibly configure the optimal production support line for your global business.

Examples of Japan Packaging Contest Award-Winning Projects

2014 Award Winner: Electrical & Electronic Equipment Packaging Category
Client: Tamron Co., Ltd.

Large DSLR interchangeable lens (super-telephoto zoom)

2015 Award Winner: Electrical & Electronic Equipment Packaging Category
Client: Brother Industries, Ltd.

Large tape cassette packaging

2017 Award Winner: Electrical & Electronic Equipment Packaging Category
Client: Seiko Epson Corporation

Projector packaging

2021 Award Winner: Electrical & Electronic Equipment Packaging Category
Client: Kyocera Corporation

Telescoping box for smartphones with easy-open design

Service Flow

STEP

Consultation

After gaining a precise understanding of your product’s specifications (dimensions, weight, and characteristics), we conduct in-depth consultations to align with your needs and schedule.

STEP

Planning, Design, and Estimate

Our dedicated packaging designers create optimized packaging specifications that balance Quality (Q), Cost (C), Delivery (D), and Environmental Sustainability (E) to deliver comprehensive proposals along with quotes structured for full-scale mass production.

STEP

Sample Prototyping & Performance Testing

We produce prototypes early in the process, including samples using locally sourced materials tailored for overseas manufacturing. We also conduct rigorous quality evaluations, including physical packaging tests such as drop and compression testing, as well as chemical analysis for environmental substance compliance.

STEP

Final Specification Approval

Following your review of the test results and approval of the specifications, we submit the final CAD drawings along with all required environmental data (including SDS and ICP data).

STEP

Pre-Production Prototyping

Prior to full-scale manufacturing, we produce pre-production samples to complete final quality checks and validation testing.

STEP

Mass Production & Delivery

Upon final approval, we select a domestic or overseas manufacturing facility based on your product specifications and delivery destination before initiating full production. The finished packaging components are then delivered according to your designated schedule and location.

Frequently Asked Questions

Can you design packaging without a physical sample of the product?
Yes, we can. If you can provide 3D CAD data of your product, we will create a physical mock-up in-house and engineer an optimized packaging design that delivers a perfect, custom fit.
What kind of quality and performance testing can you provide?
We support a wide range of tests simulating real-world transport environments, including vibration, drop, and compression testing. Because available test equipment and capabilities vary by facility, we will recommend the appropriate test methodology and testing site after reviewing your product specifications and shipping conditions.
Can you help us transition away from plastic packaging?
Yes, we can help. We will assess your product’s protection requirements and transit conditions to explore eco-friendly alternatives, such as corrugated cushioning or molded pulp. If necessary, we will conduct prototyping and performance testing to define the optimal, sustainable packaging specifications to meet your needs.
Can we request comparative prototypes using different materials?
Yes. Our packaging design section carries a wide variety of packaging materials alongside paperboard and corrugated cardboard. Our automated sample cutters allow us to quickly prepare and deliver a prototype. We can fabricate comparison samples using multiple materials to help you choose the ideal option. We also offer prototypes that use local materials for overseas production.
Can you help us improve our existing packaging and lower transport costs?
Absolutely. Consult with us regarding your current packaging specifications and shipping conditions. From there, we will propose practical solutions tailored to your goals, such as boosting loading efficiency to lower freight costs or redesigning structural components to streamline on-site assembly.

CONTACT

Feel free to make an inquiry via our Contact form.

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